ABS Injection MoldingHigh-Performance Engineering Plastics & Durable Components

Professional ABS injection molding services for robust, impact-resistant components. We specialize in high-volume production of ABS parts with excellent mechanical properties, dimensional stability, and cost-effective manufacturing for automotive, electronics, and consumer goods industries.

±0.02mm
Tolerance
45 MPa
Impact Strength
15K+
Parts/Day
ABS Injection Molding

ABS Injection Molding Features

Discover the key features that make ABS ideal for injection molding:

Impact Resistance

Excellent toughness and durability for demanding applications

  • High impact strength
  • Crack resistance
  • Long service life

Dimensional Stability

Maintains shape and size under various conditions

  • Low shrinkage
  • Stable dimensions
  • Precise tolerances

Surface Finish

Superior surface quality with excellent aesthetics

  • High gloss finish
  • Easy to paint
  • UV resistant

Cost Efficiency

Economical material with excellent processability

  • Low material cost
  • Fast cycle times
  • High yield rates

ABS Injection Molding Process

Our optimized ABS injection molding process ensures quality and efficiency:

1

Material Preparation

ABS pellets are dried at 80-85°C for 2-4 hours to reduce moisture content below 0.02%

Drying Temperature80-85°C
Drying Time2-4 hours
Moisture Content<0.02%
2

Injection Molding

Molten ABS is injected at 220-250°C with mold temperature maintained at 50-80°C

Melt Temperature220-250°C
Mold Temperature50-80°C
Injection Pressure800-1200 bar
3

Cooling & Ejection

Controlled cooling ensures proper crystallization and dimensional stability

Cooling Time15-30 seconds
Ejection Temperature70-80°C
Cycle Time20-40 seconds

ABS Material Grades

We offer various ABS grades to meet different application requirements:

General Purpose ABS

Impact Strength35-45 kJ/m²
Tensile Strength40-50 MPa
Heat Resistance85-95°C
ApplicationsConsumer goods, housings

High Impact ABS

Impact Strength45-55 kJ/m²
Tensile Strength35-45 MPa
Heat Resistance80-90°C
ApplicationsAutomotive parts, safety equipment

Heat Resistant ABS

Impact Strength25-35 kJ/m²
Tensile Strength50-60 MPa
Heat Resistance100-110°C
ApplicationsElectronics, appliances

Flame Retardant ABS

Impact Strength20-30 kJ/m²
Tensile Strength45-55 MPa
Heat Resistance85-95°C
ApplicationsElectrical components, enclosures

Industry Applications

ABS injection molded parts serve diverse industries with unique requirements:

Automotive & Transportation

Components:

  • Dashboard components
  • Interior trim parts
  • Light housings
  • Bumper covers

Benefits:

  • Impact resistance
  • Weather durability
  • Cost effectiveness

Electronics & Appliances

Components:

  • Device housings
  • Control panels
  • Speaker enclosures
  • Power tool bodies

Benefits:

  • Electrical insulation
  • Dimensional stability
  • Easy assembly

Consumer Products

Components:

  • Toy components
  • Kitchen appliances
  • Sports equipment
  • Furniture parts

Benefits:

  • Safety compliance
  • Aesthetic appeal
  • Durability

Why Choose ABS Injection Molding

Key advantages of ABS injection molding for your projects:

Mechanical Properties

  • Excellent impact resistance and toughness
  • Good tensile and flexural strength
  • Low creep and dimensional stability
  • Balanced stiffness and flexibility

Processing Benefits

  • Easy to process with wide processing window
  • Fast cycle times for high productivity
  • Good flow properties for complex geometries
  • Minimal warpage and shrinkage

Cost Advantages

  • Competitive material cost
  • High production efficiency
  • Low scrap rates
  • Reduced post-processing needs

Design Flexibility

  • Excellent surface finish and aesthetics
  • Easy to paint and decorate
  • Good adhesion for overmolding
  • Wide color range availability

Quality Assurance Process

Comprehensive quality control ensures perfect ABS injection molded parts:

1

Pre-Production

  • Material certification and testing
  • Mold validation and qualification
  • Process parameter optimization
  • First article inspection
2

Production Monitoring

  • Real-time process monitoring
  • Dimensional measurement
  • Visual inspection
  • Mechanical property testing
3

Final Quality Control

  • Comprehensive part inspection
  • Performance testing
  • Documentation and certification
  • Packaging and shipping preparation

Technical Specifications

Detailed specifications for our ABS injection molding services:

processing Properties

Melt Temperature220-250°C
Mold Temperature50-80°C
Injection Pressure800-1200 bar
Cycle Time20-40 seconds

mechanical Properties

Tensile Strength35-60 MPa
Flexural Strength60-80 MPa
Impact Strength20-55 kJ/m²
HardnessR105-R115

thermal Properties

Heat Deflection85-110°C
Thermal Expansion8.0 x 10⁻⁵/°C
Thermal Conductivity0.17 W/m·K
Max Service Temp80-100°C

electrical Properties

Dielectric Strength15-20 kV/mm
Volume Resistivity10¹⁴-10¹⁶ Ω·cm
Surface Resistivity10¹³-10¹⁵ Ω/sq
Arc Resistance60-120 seconds

Frequently Asked Questions

Common questions about ABS injection molding:

Ready to Start Your ABS Injection Molding Project?

Get a free quote for your custom ABS injection molding project. Our team of experts is ready to help you achieve high-volume production with superior quality and cost efficiency.

Partsproto

Professional CNC machining and custom parts manufacturing services, meeting your precision machining needs with rapid delivery of high-quality components.

Contact Us

  • Email: [email protected]
  • Address: 11 Longjiangyi Rd, Dong Guan Shi, Guangdong Province, China, 523690

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