Custom Heat Sink Manufacturing Solutions

High-Performance Thermal Management Solutions

Specialized in designing and manufacturing custom heat sinks for optimal thermal performance across various applications. Our solutions ensure efficient heat dissipation and reliable operation of your electronic systems.

Thermal Design Optimization

Advanced thermal simulation and analysis to optimize heat sink design for maximum heat dissipation efficiency.

Precision Manufacturing

State-of-the-art CNC machining for precise fin geometry and surface finishing to enhance thermal performance.

Material Expertise

Wide range of high thermal conductivity materials including aluminum, copper, and composite materials.

Heat Sink Solutions

Comprehensive range of heat sink designs to meet diverse cooling requirements

Aluminum Heat Sink

Lightweight and cost-effective thermal management solution

•Excellent thermal conductivity
•Lightweight construction
•Cost-effective solution
•Good corrosion resistance
•Easy machining and fabrication

Copper Heat Sink

Superior thermal performance for demanding applications

•Highest thermal conductivity
•Excellent heat spreading
•Ideal for high-power applications
•Superior thermal performance
•Durable and long-lasting

Extruded Heat Sink

Cost-effective solutions for high-volume applications

•Customizable fin designs
•Economical manufacturing
•Consistent quality
•Various surface finishes
•Suitable for mass production

Skived Heat Sink

High-density fin structure for maximum cooling

•Ultra-thin fin capability
•High fin density
•Excellent thermal efficiency
•Integral fin construction
•Ideal for limited spaces

Heat Pipe Heat Sink

Advanced solution for efficient heat transfer

•Two-phase heat transfer
•High thermal conductivity
•Uniform temperature distribution
•Flexible design options
•Remote heat dissipation

Stamped Heat Sinks

Economic solution for low to medium power applications

•Low-cost manufacturing
•High-volume production
•Simple designs
•Quick turnaround
•Various mounting options

Folded Heat Sink

Space-efficient design with good thermal performance

•Compact design
•Good thermal performance
•Cost-effective solution
•Flexible configurations
•Easy installation

Cold Forged Heat Sink

High-performance solution with optimized material properties

•Enhanced material structure
•Superior thermal conductivity
•High mechanical strength
•Complex geometry capability
•Excellent reliability

Bonded Heat Sink

Hybrid solution combining different materials

•Multiple material advantages
•Optimized performance
•Custom configurations
•High thermal efficiency
•Cost-effective design

Brazing Heat Sink

Strong and reliable thermal solution

•Strong mechanical bond
•Excellent thermal contact
•Complex assembly capability
•High reliability
•Various material combinations

Soldering Heat Sink

Precise assembly for specific applications

•Precise thermal interface
•Good thermal conductivity
•Cost-effective joining
•Various solder options
•Reliable performance

Stacked Heat Sink

Modular design for flexible thermal solutions

•Modular construction
•Scalable design
•Easy maintenance
•Flexible configuration
•Optimized airflow

Zipper Heat Sink

Innovative design for maximum surface area

•High surface area
•Unique fin design
•Efficient heat dissipation
•Compact structure
•Cost-effective solution

Technical Capabilities

Material Options

•Aluminum Alloys (6061, 6063)
•Copper Alloys (C11000, C12200)
•Aluminum-Copper Hybrids
•Thermal Interface Materials
•Surface Treatments (Anodizing, Nickel Plating)

Manufacturing Capabilities

•Fin Heights: Up to 300mm
•Fin Thickness: Down to 0.5mm
•Base Thickness: 2mm to 50mm
•Surface Flatness: Up to 0.02mm
•Custom Mounting Holes & Patterns

Thermal Performance

•Thermal Resistance: 0.1°C/W to 2.0°C/W
•Heat Dissipation: Up to 1000W
•Operating Temperature: -40°C to +150°C
•Thermal Conductivity: Up to 400 W/m·K
•Customizable Airflow Patterns

Applications

Power Electronics

•Power Supplies
•Motor Drives
•Inverters
•Power Distribution Units
•Battery Management Systems

Industrial Equipment

•Industrial Controllers
•Automation Systems
•Manufacturing Equipment
•Process Control Systems
•Industrial Computers

Telecommunications

•Base Stations
•Network Servers
•Communication Equipment
•Data Center Hardware
•RF Amplifiers

LED Lighting

•High-Power LED Arrays
•Street Lighting
•Commercial Lighting
•Stage Lighting
•Architectural Lighting

Medical Equipment

•Diagnostic Devices
•Imaging Systems
•Treatment Equipment
•Laboratory Equipment
•Medical Computers

Transportation

•Electric Vehicle Systems
•Railway Electronics
•Marine Equipment
•Aerospace Components
•Charging Infrastructure

Comprehensive Design Services

Expert thermal management solutions tailored to your specific requirements

Thermal Analysis

•CFD (Computational Fluid Dynamics) Analysis
•Thermal Resistance Optimization
•Airflow Pattern Simulation
•Temperature Distribution Mapping
•Performance Validation

Mechanical Design

•3D CAD Modeling
•Mounting Solution Design
•Assembly Integration
•Material Selection
•Manufacturing Optimization

Prototyping & Testing

•Rapid Prototyping
•Thermal Performance Testing
•Mechanical Testing
•Environmental Testing
•Quality Validation

Ready to Optimize Your Thermal Management?

Contact our engineering team to discuss your heat sink requirements and get expert consultation.