Custom Nitinol Parts Manufacturing
Shape Memory & Superelastic Alloy Solutions
Specialized in precision Nitinol (Nickel-Titanium) components with exceptional shape memory effect and superelasticity. Perfect for medical devices, aerospace actuators, and smart material applications.
Shape Memory Effect
Up to 8%
Superior strain recovery
Superelasticity
Up to 10%
Exceptional flexibility
Biocompatibility
Excellent
Medical grade certified
Corrosion Resistance
Superior
Passive oxide layer
Nitinol Material Properties
Nitinol is a unique nickel-titanium alloy that exhibits shape memory effect and superelasticity, making it ideal for smart material applications.
Chemical Composition
Ni-55%, Ti-45%
Density
6.45 g/cm³
Transformation Temperature
-50 to +100°C
Hardness
20-30 HRC
Nitinol Characteristics
Comprehensive understanding of Nitinol properties for optimal application selection.
Tensile Strength
High strength with excellent ductility
Yield Strength
Variable based on phase state
Elongation
Exceptional ductility in austenite phase
Fatigue Life
Excellent fatigue resistance
Nitinol Applications
Diverse applications leveraging Nitinol's unique properties
Medical Devices
- Stents and vascular devices
- Orthodontic wires and brackets
- Surgical instruments
- Catheters and guidewires
- Bone fixation devices
- Dental implants
Aerospace & Defense
- Actuators and valves
- Deployment mechanisms
- Thermal switches
- Vibration dampers
- Shape-changing structures
- Smart fasteners
Consumer Electronics
- Smartphone components
- Wearable devices
- Optical devices
- Micro-actuators
- Thermal management
- Haptic feedback systems
Industrial Applications
- Robotics and automation
- Energy harvesting
- Thermal actuators
- Smart sensors
- Adaptive structures
- Precision positioning
Specialized Manufacturing Processes
Advanced processing techniques for Nitinol with strict quality control and phase transformation management
Precision CNC Machining
Specialized machining strategies for Nitinol components
Capabilities:
- Low-stress machining
- Cryogenic cooling
- Micro-machining capability
- Complex geometry machining
Specifications:
Heat Treatment & Training
Precision heat treatment for shape memory and superelastic properties
Capabilities:
- Solution annealing
- Shape memory training
- Superelastic training
- Stress relief annealing
Specifications:
Laser Processing
Advanced laser techniques for Nitinol
Capabilities:
- Laser cutting
- Laser welding
- Surface modification
- Micro-drilling
Specifications:
Surface Treatment
Specialized surface treatments for Nitinol
Capabilities:
- Electropolishing
- Passivation
- Oxide layer control
- Biocompatible coating
Specifications:
Quality Assurance & Testing
Comprehensive quality control and testing protocols for Nitinol components
Material Certification
Full traceability and material certification
- Chemical composition analysis
- Microstructure examination
- Phase transformation testing
- Mechanical property verification
Functional Testing
Shape memory and superelastic property validation
- Shape memory effect testing
- Superelastic strain testing
- Transformation temperature measurement
- Recovery force measurement
Biocompatibility Testing
Medical device compliance testing
- Cytotoxicity testing
- Sensitization testing
- Irritation testing
- Systemic toxicity testing
Performance Validation
Real-world performance validation
- Fatigue testing
- Corrosion resistance testing
- Dimensional stability testing
- Environmental testing
Why Choose Our Nitinol Manufacturing
Expertise in Nitinol processing with unmatched quality and precision
Specialized Expertise
Over 15 years of experience in Nitinol processing and applications
Advanced Technology
State-of-the-art equipment for precise Nitinol manufacturing
Quality Assurance
Comprehensive testing and certification for all components
Custom Solutions
Tailored Nitinol solutions for specific application requirements
Fast Turnaround
Quick prototyping and production with rapid delivery
Technical Support
Expert technical support throughout the development process
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Frequently Asked Questions
Common questions about Nitinol manufacturing and applications