Advanced Composite

Custom CFRP Parts Manufacturing

Precision Machining of Carbon Fiber Reinforced Polymer

Expert manufacturing of CFRP components with superior strength-to-weight ratio, corrosion resistance, and thermal stability for demanding aerospace, automotive, and industrial applications.

CFRP Manufacturing

Carbon Fiber Reinforced Polymer (CFRP)

CFRP is a high-performance composite material that combines carbon fiber reinforcement with polymer matrix, offering exceptional strength, lightweight properties, and corrosion resistance.

Superior strength-to-weight ratio

Excellent corrosion resistance

High thermal stability

Low thermal expansion

Electrical conductivity

Design flexibility

Material Science & Properties

Understanding CFRP Characteristics

Composition

CFRP consists of carbon fiber reinforcement embedded in a polymer matrix, typically epoxy, vinyl ester, or polyester resin.

  • Carbon fiber content: 50-70% by volume
  • Polymer matrix: Epoxy, vinyl ester, or polyester
  • Fiber orientation: Unidirectional, bidirectional, or multidirectional
  • Curing process: Heat and pressure application

Mechanical Properties

CFRP exhibits exceptional mechanical properties that make it ideal for high-performance applications.

  • Tensile Strength: 500-2000 MPa
  • Modulus of Elasticity: 70-300 GPa
  • Density: 1.5-1.8 g/cm³
  • Specific Strength: 3-5 times higher than steel
  • Fatigue Resistance: Excellent under cyclic loading

Thermal Properties

CFRP maintains excellent performance across a wide temperature range.

  • Thermal Conductivity: 5-50 W/m·K
  • Coefficient of Thermal Expansion: 0-2 × 10⁻⁶/°C
  • Maximum Service Temperature: 150-200°C
  • Thermal Stability: Excellent dimensional stability

Manufacturing Processes

Specialized Techniques for CFRP Machining

CNC Milling

Precision milling with diamond-coated tools and optimized cutting parameters for CFRP's abrasive nature.

Diamond-coated cutting tools
Optimized feed rates
Dust extraction systems
Coolant-free machining

CNC Drilling

High-precision drilling operations with specialized drill bits to prevent delamination.

Brad-point drill bits
Step drilling techniques
Backing support
Delamination prevention

Water Jet Cutting

Non-contact cutting method using high-pressure water streams for complex geometries.

No heat-affected zones
Complex shape capability
High precision cutting
Minimal material waste

Laser Cutting

Precision laser cutting for thin CFRP sheets with minimal thermal damage.

High precision
Clean edges
Minimal thermal damage
Automated processing

Applications & Industries

High-Performance Solutions Across Industries

✈️

Aerospace

Aircraft components, satellite structures, and spacecraft parts requiring lightweight strength.

Examples:
  • Wing structures
  • Fuselage panels
  • Control surfaces
  • Interior components
🏎️

Automotive

High-performance vehicles, racing cars, and luxury automobiles.

Examples:
  • Body panels
  • Chassis components
  • Interior trim
  • Structural reinforcements
🎾

Sports & Recreation

Equipment for professional sports and recreational activities.

Examples:
  • Tennis rackets
  • Golf clubs
  • Bicycle frames
  • Fishing rods
🏭

Industrial

Heavy machinery, robotics, and industrial equipment components.

Examples:
  • Robot arms
  • Machine tool components
  • Conveyor systems
  • Structural supports

Quality Assurance

Rigorous Testing and Certification

ISO 9001:2015 certified quality management

AS9100D aerospace quality standards

Material certification and traceability

Non-destructive testing (NDT)

Ultrasonic inspection

X-ray examination

Mechanical property testing

Environmental testing

Why Choose Our CFRP Manufacturing

Expertise in Advanced Composite Materials

Specialized Expertise

Deep knowledge of CFRP machining characteristics and optimal processing parameters.

Advanced Equipment

State-of-the-art CNC machines equipped with specialized tooling for composite materials.

Quality Focus

Rigorous quality control processes ensuring every component meets exact specifications.

Innovation

Continuous research and development in CFRP manufacturing techniques.

Frequently Asked Questions

Common Questions About CFRP Manufacturing

Ready to Start Your CFRP Project?

Get expert manufacturing solutions for your carbon fiber composite requirements

Partsproto

Professional CNC machining and custom parts manufacturing services, meeting your precision machining needs with rapid delivery of high-quality components.

Contact Us

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  • Address: 11 Longjiangyi Rd, Dong Guan Shi, Guangdong Province, China, 523690

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