Custom Polycarbonate Parts Manufacturing

Specialized manufacturing of high-performance polycarbonate components combining exceptional optical clarity, impact resistance, and dimensional stability for demanding applications.

Optical Clarity

88-92% Light Transmission

Crystal clear transparency for optical applications

Impact Strength

850 J/m

Superior impact resistance at room temperature

Temperature Range

-40°C to 135°C

Wide service temperature range

UV Protection

Optional UV Stabilized

Enhanced outdoor durability

Polycarbonate Parts Advanced Manufacturing Features

Our state-of-the-art polycarbonate manufacturing capabilities deliver precision and quality:

Precision Tolerances

Dimensional accuracy: ±0.05mm
Surface roughness: Ra 0.2μm
Flatness control: 0.02mm/100mm
Optical grade finishing

Size Capabilities

Minimum wall thickness: 0.5mm
Maximum size: 1000mm x 1500mm
Complex geometries possible
Multi-cavity tooling available

Surface Treatments

Hard coating for scratch resistance
Anti-fog coating options
UV-resistant treatments
Custom texturing available

Quality Control

Optical clarity testing
Impact resistance verification
Dimensional inspection
Stress analysis

PC PartsIndustry Applications

Automotive

Headlight lenses
Instrument clusters
Interior lighting
Safety shields

Medical

Surgical instruments
Medical device housings
Diagnostic equipment
Sterilizable components

Electronics

Display covers
LED lenses
Device housings
Protection panels

Security

Bullet-resistant glazing
Security windows
Protection shields
Safety barriers

Polycarbonate Material Grades

Select from our comprehensive range of polycarbonate materials:

Clarity

92% light transmission

Impact

High impact resistance

Temperature

135°C maximum

Applications

Lenses, displays, optical components

Polycarbonate Manufacturing Processes

Polycarbonate (PC) Injection Molding

High-volume production with excellent surface finish

Complex geometries
High dimensional accuracy
Cost-effective for large volumes
Excellent surface finish

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Polycarbonate (PC) CNC Machining

Precision machining for prototypes and small series

Tight tolerances
Custom designs
Quick turnaround
No tooling costs

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Thermoforming

Ideal for large, curved components

Large format parts
Cost-effective tooling
Short lead times
Design flexibility

Quality Assurance

Our comprehensive quality control process ensures consistent, high-quality parts:

Material Verification

Refractive index measurement
Transparency testing
Impact resistance testing
Chemical composition analysis

Process Control

Injection parameters monitoring
Temperature control
Pressure monitoring
Cycle time optimization

Final Inspection

Dimensional verification
Visual inspection
Functional testing
Documentation review

ISO 9001:2015

IATF 16949

ISO 13485

UL Certification

Design Freedom

Complex geometries possible
Wide range of surface finishes
Color customization
Integration of features

Performance

High impact strength
Optical clarity
Temperature resistance
Dimensional stability

Cost Efficiency

Competitive tooling costs
High production rates
Material efficiency
Long tool life

Start Your Polycarbonate Project Today

Ready to leverage the exceptional properties of polycarbonate for your application? Our engineering team is here to help you optimize your design and choose the right manufacturing process.