Custom Polycarbonate Parts Manufacturing

Specialized manufacturing of high-performance polycarbonate components combining exceptional optical clarity, impact resistance, and dimensional stability for demanding applications.

Optical Clarity

88-92% Light Transmission

Crystal clear transparency for optical applications

Impact Strength

850 J/m

Superior impact resistance at room temperature

Temperature Range

-40°C to 135°C

Wide service temperature range

UV Protection

Optional UV Stabilized

Enhanced outdoor durability

Polycarbonate Parts Manufacturing

Advanced Manufacturing Features

Our state-of-the-art polycarbonate manufacturing capabilities deliver precision and quality:

Precision Tolerances

  • Dimensional accuracy: ±0.05mm
  • Surface roughness: Ra 0.2μm
  • Flatness control: 0.02mm/100mm
  • Optical grade finishing

Size Capabilities

  • Minimum wall thickness: 0.5mm
  • Maximum size: 1000mm x 1500mm
  • Complex geometries possible
  • Multi-cavity tooling available

Surface Treatments

  • Hard coating for scratch resistance
  • Anti-fog coating options
  • UV-resistant treatments
  • Custom texturing available

Quality Control

  • Optical clarity testing
  • Impact resistance verification
  • Dimensional inspection
  • Stress analysis

Industry Applications

Automotive

  • Headlight lenses
  • Instrument clusters
  • Interior lighting
  • Safety shields

Medical

  • Surgical instruments
  • Medical device housings
  • Diagnostic equipment
  • Sterilizable components

Electronics

  • Display covers
  • LED lenses
  • Device housings
  • Protection panels

Security

  • Bullet-resistant glazing
  • Security windows
  • Protection shields
  • Safety barriers

Polycarbonate Material Grades

Select from our comprehensive range of polycarbonate materials:

Clarity

92% light transmission

Impact

High impact resistance

Temperature

135°C maximum

Applications

Lenses, displays, optical components

Manufacturing Processes

Injection Molding

High-volume production with excellent surface finish

  • Complex geometries
  • High dimensional accuracy
  • Cost-effective for large volumes
  • Excellent surface finish

CNC Machining

Precision machining for prototypes and small series

  • Tight tolerances
  • Custom designs
  • Quick turnaround
  • No tooling costs

Thermoforming

Ideal for large, curved components

  • Large format parts
  • Cost-effective tooling
  • Short lead times
  • Design flexibility

Quality Assurance

Our comprehensive quality control process ensures consistent, high-quality parts:

Material Verification

  • Refractive index measurement
  • Transparency testing
  • Impact resistance testing
  • Chemical composition analysis

Process Control

  • Injection parameters monitoring
  • Temperature control
  • Pressure monitoring
  • Cycle time optimization

Final Inspection

  • Dimensional verification
  • Visual inspection
  • Functional testing
  • Documentation review
ISO 9001:2015
IATF 16949
ISO 13485
UL Certification

Design Freedom

  • Complex geometries possible
  • Wide range of surface finishes
  • Color customization
  • Integration of features

Performance

  • High impact strength
  • Optical clarity
  • Temperature resistance
  • Dimensional stability

Cost Efficiency

  • Competitive tooling costs
  • High production rates
  • Material efficiency
  • Long tool life

Start Your Polycarbonate Project Today

Ready to leverage the exceptional properties of polycarbonate for your application? Our engineering team is here to help you optimize your design and choose the right manufacturing process.

Partsproto

Professional CNC machining and custom parts manufacturing services, meeting your precision machining needs with rapid delivery of high-quality components.

Contact Us

  • Email: [email protected]
  • Address: 11 Longjiangyi Rd, Dong Guan Shi, Guangdong Province, China, 523690

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