Custom Ti-6Al-4V Parts Manufacturing

Premium Titanium Alloy Solutions

Specialized in high-performance Ti-6Al-4V (Grade 5) components with exceptional strength-to-weight ratio, corrosion resistance, and biocompatibility. Ideal for aerospace, medical, and high-end industrial applications.

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Strength-to-Weight

Excellent

45% lighter than steel

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Tensile Strength

950 MPa

As strong as steel

🛡️

Corrosion Resistance

Superior

Better than stainless steel

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Biocompatibility

Excellent

Medical grade approved

Ti-6Al-4V Manufacturing

Ti-6Al-4V Overview

Understanding the fundamentals of this exceptional titanium alloy

Material Composition

Ti-6Al-4V consists of approximately 90% titanium, 6% aluminum, and 4% vanadium, with trace amounts of other elements. This precise alloying creates a material with outstanding mechanical properties and corrosion resistance.

  • High strength-to-weight ratio
  • Excellent corrosion resistance
  • Superior biocompatibility
  • Outstanding fatigue resistance

Key Advantages

The unique combination of titanium, aluminum, and vanadium provides exceptional performance characteristics that make Ti-6Al-4V the most widely used titanium alloy worldwide.

  • Lightweight yet strong
  • Temperature stability
  • Chemical resistance
  • Long service life

Ti-6Al-4V Material Properties

Ti-6Al-4V is the most widely used titanium alloy, offering an excellent balance of strength, corrosion resistance, and fabricability.

Chemical Composition

Ti-90%, Al-6%, V-4%

Density

4.43 g/cm³

Melting Point

1604-1660°C

Hardness

30-40 HRC

Ti-6Al-4V Characteristics

Comprehensive understanding of Ti-6Al-4V properties for optimal application selection.

Tensile Strength

950 MPa

High strength comparable to steel

Yield Strength

880 MPa

Excellent resistance to deformation

Elongation

14-16%

Good ductility for forming

Fatigue Strength

500 MPa

Superior fatigue resistance

Advanced Manufacturing Processes

Specialized processing techniques for Ti-6Al-4V with strict quality control

Precision CNC Machining

Advanced machining strategies for Ti-6Al-4V components

Capabilities:

  • 5-axis simultaneous machining
  • High-speed cutting
  • Micro-machining capability
  • Complex geometry machining

Specifications:

Tolerance: ±0.01mm
Surface Finish: Ra 0.4-1.6
Min Wall Thickness: 0.3mm
Max Size: 500mm x 500mm x 400mm

Heat Treatment

Precision heat treatment for optimal mechanical properties

Capabilities:

  • Solution annealing
  • Aging treatment
  • Stress relieving
  • Beta annealing

Specifications:

Temperature: 700-950°C
Time: 2-8 hours
Atmosphere: Vacuum or inert gas
Cooling: Air or controlled

Precision Welding

Advanced welding techniques for Ti-6Al-4V

Capabilities:

  • TIG welding
  • Electron beam welding
  • Laser welding
  • Friction welding

Specifications:

Penetration: Up to 50mm
Precision: ±0.1mm
Atmosphere: High-purity argon
Testing: 100% radiographic inspection

Industry Applications

High-performance Ti-6Al-4V solutions across critical industries

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Aerospace

Applications:

  • Aircraft structural components
  • Engine parts
  • Landing gear
  • Fasteners and bolts

Benefits:

  • Weight reduction
  • High strength
  • Fatigue resistance
  • Temperature stability
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Medical

Applications:

  • Surgical implants
  • Medical instruments
  • Dental devices
  • Prosthetic components

Benefits:

  • Biocompatibility
  • Osseointegration
  • Corrosion resistance
  • MRI compatibility
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Marine

Applications:

  • Submarine components
  • Ship fittings
  • Offshore equipment
  • Marine hardware

Benefits:

  • Seawater resistance
  • Lightweight design
  • Long service life
  • Low maintenance
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Automotive

Applications:

  • Racing components
  • Performance parts
  • Lightweight structures
  • High-end vehicles

Benefits:

  • Weight savings
  • Performance enhancement
  • Durability
  • Premium quality

Quality Assurance

Comprehensive quality control and testing procedures

Material Certification

Full traceability and material certification

  • Mill test reports
  • Chemical analysis
  • Mechanical testing
  • Heat treatment records

Dimensional Inspection

Precision measurement and verification

  • CMM inspection
  • Surface finish measurement
  • Hardness testing
  • Visual inspection

Non-Destructive Testing

Advanced NDT techniques for quality assurance

  • Ultrasonic testing
  • Radiographic inspection
  • Penetrant testing
  • Magnetic particle inspection

Certifications

ISO 9001:2015AS9100DNADCAPFDACE

Why Choose Our Ti-6Al-4V Manufacturing

Expertise and capabilities that set us apart

Material Expertise

Deep understanding of Ti-6Al-4V properties and processing requirements

Advanced Technology

State-of-the-art CNC machines and cutting tools for optimal results

Quality Control

Comprehensive testing and inspection at every stage of production

Custom Solutions

Tailored manufacturing processes for your specific requirements

Frequently Asked Questions

Common questions about Ti-6Al-4V manufacturing and properties

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Partsproto

Professional CNC machining and custom parts manufacturing services, meeting your precision machining needs with rapid delivery of high-quality components.

Contact Us

  • Email: [email protected]
  • Address: 11 Longjiangyi Rd, Dong Guan Shi, Guangdong Province, China, 523690

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