Aluminum Heat Sink Manufacturing | Lightweight Thermal Solutions - Partsproto
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Aluminum Heat Sink

Lightweight and cost-effective thermal management solution

Aluminum Heat Sink

Overview

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Industry-standard 6061/6063 aluminum alloy construction

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Thermal conductivity: 200 W/m·K

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Density: 2.7 g/cm³ for lightweight applications

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Excellent price-to-performance ratio

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Anodized surface treatment available

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Ideal for medium power applications

Technical Specifications

Material Properties

  • •Aluminum Alloy: 6061-T6, 6063-T5
  • •Thermal Conductivity: 200-220 W/m·K
  • •Surface Treatment: Clear/Black Anodizing
  • •Density: 2.7 g/cm³
  • •Tensile Strength: 310 MPa

Dimensional Capabilities

  • •Base Thickness: 3-30mm
  • •Fin Height: Up to 150mm
  • •Fin Thickness: 1.0-3.0mm
  • •Surface Flatness: ±0.05mm
  • •Standard Tolerances: ±0.1mm

Thermal Performance

  • •Thermal Resistance: 0.5-2.0°C/W
  • •Max Heat Dissipation: 500W
  • •Operating Temp: -40°C to +150°C
  • •Recommended Airflow: 100-400 LFM
  • •Typical ΔT: 30-50°C

Common Applications

Consumer Electronics

  • •Desktop Computers
  • •Gaming Consoles
  • •Home Entertainment Systems
  • •Network Routers
  • •LED Display Systems

Industrial Controls

  • •PLC Systems
  • •Motor Controllers
  • •Power Supplies
  • •Variable Frequency Drives
  • •Control Panels

LED Lighting

  • •Commercial Lighting
  • •Street Lights
  • •High Bay Lighting
  • •Architectural Lighting
  • •Stage Lighting

Design & Engineering Services

Thermal Design

  • •Heat Load Analysis
  • •Airflow Optimization
  • •Fin Density Calculation
  • •Thermal Resistance Modeling
  • •Performance Simulation

Manufacturing Support

  • •DFM Analysis
  • •Cost Optimization
  • •Surface Treatment Selection
  • •Assembly Guidelines
  • •Quality Control Plans

Testing Services

  • •Thermal Performance Testing
  • •Mechanical Strength Testing
  • •Surface Treatment Testing
  • •Environmental Testing
  • •Reliability Validation

Related Heat Sink Solutions

Copper Heat Sink

Copper Heat Sink

Superior thermal performance for demanding applications

Extruded Heat Sink

Extruded Heat Sink

Cost-effective solutions for high-volume applications

Skived Heat Sink

Skived Heat Sink

High-density fin structure for maximum cooling

Ready to Optimize Your Thermal Management?

Contact our engineering team to discuss your heat sink requirements and get expert consultation.

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  • Email: info@partsproto.com
  • Address: 11 Longjiangyi Rd, Dong Guan Shi, Guangdong Province, China, 523690

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