Shaft Couplings

Machined coupling hubs and rigid/flexible connecters that join shafts with accurate bore alignment and key or clamp fit. Suited to servo, stepper, and industrial drive lines where runout and concentricity matter.

Shaft Couplings

Overview

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Rigid and clamp-style coupling hubs

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Single or dual bore with key or set screw

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Bore concentricity for low runout drives

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Aluminum for inertia-sensitive servos; steel for torque

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Custom OD, length, and flange patterns

Shaft Coupling Specifications

Bores & Features

  • • Bore Ø5–Ø50 mm typical
  • • Keyway per DIN / ANSI or custom
  • • Clamp slits or set-screw bosses
  • • Step bore and pilot diameters
  • • Flange bolt circles on request

Accuracy

  • • Bore tolerance H7 / custom
  • • Bore-to-OD concentricity 0.02 mm class
  • • Face runout control
  • • Keyway width and depth to print
  • • Balance for higher RPM optional

Materials

  • • 6061-T6 aluminum
  • • 1045 / 4140 steel
  • • 303 / 304 stainless
  • • Anodize or black oxide
  • • Lightweight webbed designs

Common Applications

Motion Control

  • • Servo motor to ballscrew
  • • Stepper to lead screw
  • • Encoder stub adapters
  • • Gearbox input hubs
  • • Test-stand drive links

Industrial Drives

  • • Pump and fan shafts
  • • Conveyor drive joins
  • • Mixer shaft connectors
  • • Machine tool auxiliaries
  • • OEM replacement hubs

Shaft Coupling Manufacturing Capabilities

Mill-turn and milling for coupling hubs that connect motors and loads with accurate bores—built for mid and small CNC production volumes.

Machining

Mill-Turn Hubs

• OD and bore in one setup
• Clamp slots and flats
• Tolerance bore H7 class
• Engraving / part mark

Keyway & Clamp Features

• Internal keyways
• Split-clamp slots
• Set-screw holes
• Pilot diameters

Finishing

Surface & Balance

• Clear / hard anodize
• Black oxide for steel
• Dynamic balance optional
• Deburr for assembly-ready

Design & Engineering Services

Expert engineering support for your shaft requirements

Coupling Fit Design

  • • Bore and key selection
  • • Clamp vs set-screw choice
  • • Inertia and material advice
  • • Misalignment limits guidance
  • • Drop-in replacements

Machining Support

  • • One-setup mill-turn hubs
  • • Keyway broach or mill
  • • Prototype then cut list
  • • Coatings and marking
  • • Incoming inspection samples

Related Shaft Solutions

Frequently Asked Questions

Do you make complete flexible couplings or only hubs?

We machine rigid hubs, clamp hubs, and custom connectors. For elastomeric or bellows flex elements we can machine the metal halves to match your chosen insert.

Can bores be different on each side?

Yes. Step bores and dual diameters are common when joining a motor shaft to a different load shaft.

Aluminum or steel for servo couplings?

Aluminum cuts inertia for high-accel servos; steel handles higher torque and abuse. We help choose from your peak torque and RPM.

How do you control runout?

Boring and finishing OD in one setup, plus concentricity checks. Critical hubs can be ground or finish-bored after heat treat if needed.

Lead time for custom hubs?

Simple hubs often 1–2 weeks; anodized or keyed production lots 2–4 weeks depending on quantity.

Custom Shaft Couplings & Hubs

Provide bore sizes, keyways, and OD envelope. We machine rigid hubs and clamp-style connectors that align with your motor and load shafts.

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